{"id":3974,"date":"2024-06-03T08:43:49","date_gmt":"2024-06-03T06:43:49","guid":{"rendered":"https:\/\/elya.cz\/realizace\/opticka-kontrola-zalozeni-vyrobku-do-vstrikolisu\/"},"modified":"2024-11-26T08:58:43","modified_gmt":"2024-11-26T07:58:43","slug":"optical-inspection-of-product-insertion-into-the-injection-moulding-machine","status":"publish","type":"realizace","link":"https:\/\/elya.cz\/en\/case-studies\/optical-inspection-of-product-insertion-into-the-injection-moulding-machine\/","title":{"rendered":"Optical inspection of product insertion into the injection moulding machine"},"content":{"rendered":"<section class=\"l-section wpb_row us_custom_bc7a158c height_custom with_img\"><div class=\"l-section-img\" role=\"img\" data-img-width=\"1500\" data-img-height=\"1000\" style=\"background-image: url(https:\/\/elya.cz\/wp-content\/uploads\/2021\/09\/004-e1631618035757.png);background-position: bottom center;\"><\/div><div class=\"l-section-overlay\" style=\"background:rgba(26,26,26,0.50)\"><\/div><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-10 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column us_custom_5fcb3cf2 underline--heading has_text_color\"><div class=\"wpb_wrapper\"><h2>Optical inspection of product insertion into the injection moulding machine<\/h2>\n<\/div><\/div><\/div><\/div><\/div><div class=\"vc_col-sm-2 wpb_column vc_column_container\"><div class=\"vc_column-inner us_custom_0bd7e7a8\"><div class=\"wpb_wrapper\"><time class=\"w-post-elm post_date us_custom_6df4bc3a has_text_color entry-date published\" datetime=\"2024-06-03T08:43:49+02:00\" itemprop=\"datePublished\"><i class=\"fal fa-calendar\"><\/i>June 3, 2024<\/time><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row height_custom\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"g-cols wpb_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-8 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p>We have implemented optical quality control of needle injection into an injection moulding machine at Smiths Medical, one of the world&#8217;s&nbsp;leading manufacturers of medical products. The system consists of two cameras &#8211; one positioned above and the other at an angle, allowing close monitoring and control of correct needle seating during the manufacturing process. The entire system is implemented in a&nbsp;cleanroom, which is essential for pharmaceutical manufacturing.<\/p>\n<p><strong>How does the entire process work?<\/strong><\/p>\n<p>The camera system automatically monitors and controls the correct seating of the needles. If it detects a&nbsp;problem, it informs the operator with higher authority, who then checks and decides whether to allow or stop the process.<\/p>\n<p>We did not interfere with the machine during implementation, we only made adjustments to the sequence and added one IO card to the injection molding machine to ensure proper communication between the vision system, cameras, switchboard and injection molding machine. The system also automatically detects the different production moulds using QR codes, allowing easy customisation of the production process.<\/p>\n<p>Prior to the introduction of vision inspection, the manufacturer relied on manual inspection by an employee. Incorrect needle seating led to downtime for cleaning the injection molding machine and could also damage the mold.<\/p>\n<\/div><\/div><\/div><\/div><\/div><div class=\"vc_col-sm-4 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"w-image align_none\"><div class=\"w-image-h\"><img decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-2-1024x768.jpg\" class=\"attachment-large size-large\" alt=\"\" loading=\"lazy\" srcset=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-2-1024x768.jpg 1024w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-2-300x225.jpg 300w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-2-200x150.jpg 200w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-2-533x400.jpg 533w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div><\/div><\/div><\/div><\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"g-cols wpb_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column\"><div class=\"wpb_wrapper\"><p><strong>Benefits of implementation<\/strong><\/p>\n<p>The main advantage of the implementation is the reduction of the amount of downtime caused by defective pieces, which also allows the defect to be caught in time. Precise control of needle seating has prevented damage to moulds, reducing maintenance costs and increasing production efficiency.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><div class=\"w-separator size_small\"><\/div><div class=\"w-grid type_grid layout_gallery_default cols_3\" id=\"us_grid_1\" style=\"--columns:3;--gap:1.5rem;\" data-filterable=\"true\"><style>@media (max-width:1024px){#us_grid_1{--columns:2!important}}@media (max-width:600px){#us_grid_1{--columns:1!important}}.layout_gallery_default .w-grid-item-h{}<\/style><div class=\"w-grid-list\">\t<article class=\"w-grid-item size_1x1 post-3983 attachment type-attachment status-inherit hentry\" data-id=\"3983\">\r\n\t\t<div class=\"w-grid-item-h\">\r\n\t\t\t\t\t\t<div class=\"w-post-elm post_image usg_post_image_1 stretched\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-6-1024x768.png\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-6-1024x768.png 1024w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-6-300x225.png 300w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-6-200x150.png 200w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-6-533x400.png 533w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-6.png 1076w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div>\t\t<\/div>\r\n\t\t\t<\/article>\r\n\t<article class=\"w-grid-item size_1x1 post-3987 attachment type-attachment status-inherit hentry\" data-id=\"3987\">\r\n\t\t<div class=\"w-grid-item-h\">\r\n\t\t\t\t\t\t<div class=\"w-post-elm post_image usg_post_image_1 stretched\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-7-1024x768.png\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-7-1024x768.png 1024w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-7-300x225.png 300w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-7-200x150.png 200w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-7-533x400.png 533w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-7.png 1076w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div>\t\t<\/div>\r\n\t\t\t<\/article>\r\n\t<article class=\"w-grid-item size_1x1 post-3990 attachment type-attachment status-inherit hentry\" data-id=\"3990\">\r\n\t\t<div class=\"w-grid-item-h\">\r\n\t\t\t\t\t\t<div class=\"w-post-elm post_image usg_post_image_1 stretched\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-8-1024x768.png\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-8-1024x768.png 1024w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-8-300x225.png 300w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-8-200x150.png 200w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-8-533x400.png 533w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-8.png 1076w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/div>\t\t<\/div>\r\n\t\t\t<\/article>\r\n<\/div><div class=\"w-grid-preloader\">\t<div class=\"g-preloader type_1\">\r\n\t\t<div><\/div>\r\n\t<\/div>\r\n\t<\/div>\t<div class=\"w-grid-json hidden\" onclick='return {&quot;action&quot;:&quot;us_ajax_grid&quot;,&quot;infinite_scroll&quot;:0,&quot;max_num_pages&quot;:1,&quot;pagination&quot;:&quot;none&quot;,&quot;template_vars&quot;:{&quot;columns&quot;:&quot;3&quot;,&quot;exclude_items&quot;:&quot;none&quot;,&quot;img_size&quot;:&quot;default&quot;,&quot;ignore_items_size&quot;:0,&quot;items_layout&quot;:&quot;gallery_default&quot;,&quot;items_offset&quot;:&quot;1&quot;,&quot;load_animation&quot;:&quot;none&quot;,&quot;overriding_link&quot;:&quot;%7B%22url%22%3A%22%22%7D&quot;,&quot;post_id&quot;:0,&quot;query_args&quot;:{&quot;post_type&quot;:[&quot;attachment&quot;],&quot;post__in&quot;:[&quot;3983&quot;,&quot;3987&quot;,&quot;3990&quot;],&quot;post_status&quot;:&quot;inherit&quot;,&quot;post_mime_type&quot;:&quot;image&quot;,&quot;posts_per_page&quot;:&quot;10&quot;},&quot;orderby_query_args&quot;:{&quot;orderby&quot;:{&quot;post__in&quot;:&quot;ASC&quot;},&quot;order&quot;:&quot;ASC&quot;},&quot;type&quot;:&quot;grid&quot;,&quot;us_grid_post_type&quot;:&quot;attachment&quot;,&quot;us_grid_ajax_index&quot;:1,&quot;us_grid_filter_query_string&quot;:null,&quot;us_grid_index&quot;:1,&quot;page_args&quot;:[],&quot;lang&quot;:&quot;en&quot;}}'><\/div>\r\n\t<\/div><\/div><\/div><\/div><\/div><\/div><\/section><section class=\"l-section wpb_row us_custom_5477629e dots-background--colored height_custom\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row via_flex valign_top type_default stacking_default\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column us_custom_0091ca5b underline--heading has_text_color\"><div class=\"wpb_wrapper\"><h2>Other implementations<\/h2>\n<\/div><\/div><div class=\"w-grid us_custom_b51c0c2f type_grid layout_146 cols_3\" id=\"us_grid_2\" style=\"--columns:3;--gap:1rem;\" data-filterable=\"true\"><style>@media (max-width:1024px){#us_grid_2{--columns:2!important}}@media (max-width:600px){#us_grid_2{--columns:1!important}}.layout_146 .w-grid-item-h{}.layout_146 .usg_post_title_1{transition-duration:0.05s;transform-origin:50% 50%;transform:scale(1) translate(0%,0%)}.layout_146 .w-grid-item-h:hover .usg_post_title_1{transform:scale(1) translate(0%,0%);opacity:1;color:#89c449!important}.layout_146 .usg_post_image_1{margin-bottom:20px!important;position:static!important;padding:0!important}.layout_146 .usg_post_title_1{font-size:20px!important;font-weight:900!important;margin-bottom:15px!important;position:static!important}<\/style><div class=\"w-grid-list\">\t<article class=\"w-grid-item size_1x1 post-4669 realizace type-realizace status-publish has-post-thumbnail hentry category-aerospace-en category-head-up-display-en tag-aerospace-en tag-letecky-en\" data-id=\"4669\">\r\n\t\t<div class=\"w-grid-item-h\">\r\n\t\t\t\t\t\t<div class=\"w-post-elm post_image usg_post_image_1 stretched\"><a href=\"https:\/\/elya.cz\/en\/case-studies\/development-of-special-optics-for-cubesat-satellites\/\" aria-label=\"Development of special optics for CUBESAT satellites\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"226\" src=\"https:\/\/elya.cz\/wp-content\/uploads\/2025\/06\/Obrazek1-300x226.png\" class=\"attachment-medium size-medium wp-post-image\" alt=\"\" srcset=\"https:\/\/elya.cz\/wp-content\/uploads\/2025\/06\/Obrazek1-300x226.png 300w, https:\/\/elya.cz\/wp-content\/uploads\/2025\/06\/Obrazek1-200x150.png 200w, https:\/\/elya.cz\/wp-content\/uploads\/2025\/06\/Obrazek1.png 472w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/div><h4 class=\"w-post-elm post_title usg_post_title_1 entry-title color_link_inherit\"><a href=\"https:\/\/elya.cz\/en\/case-studies\/development-of-special-optics-for-cubesat-satellites\/\">Development of special optics for CUBESAT satellites<\/a><\/h4><div class=\"w-post-elm post_custom_field usg_post_custom_field_1 type_text obsah color_link_inherit\"><a href=\"https:\/\/elya.cz\/en\/case-studies\/development-of-special-optics-for-cubesat-satellites\/\"><span class=\"w-post-elm-value\">Deployable and active telescope for small satellites and CUBESATS developed in close cooperation between Elya and the TOPTEC research center. The goal is to advance cutting-edge optical technologies for space applications.<\/span><\/a><\/div><div class=\"w-html usg_html_1\"><style>\n\th1::after{\n\t\tdisplay:none\n\t}\n<\/style><\/div>\t\t<\/div>\r\n\t\t\t<\/article>\r\n\t<article class=\"w-grid-item size_1x1 post-3974 realizace type-realizace status-publish has-post-thumbnail hentry category-automation tag-pharmaceutical\" data-id=\"3974\">\r\n\t\t<div class=\"w-grid-item-h\">\r\n\t\t\t\t\t\t<div class=\"w-post-elm post_image usg_post_image_1 stretched\"><a href=\"https:\/\/elya.cz\/en\/case-studies\/optical-inspection-of-product-insertion-into-the-injection-moulding-machine\/\" aria-label=\"Optical inspection of product insertion into the injection moulding machine\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"200\" src=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-5-300x200.png\" class=\"attachment-medium size-medium wp-post-image\" alt=\"\" srcset=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-5-300x200.png 300w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-5-200x133.png 200w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/06\/CS-Smit-Medical-5.png 446w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/div><h4 class=\"w-post-elm post_title usg_post_title_1 entry-title color_link_inherit\"><a href=\"https:\/\/elya.cz\/en\/case-studies\/optical-inspection-of-product-insertion-into-the-injection-moulding-machine\/\">Optical inspection of product insertion into the injection moulding machine<\/a><\/h4><div class=\"w-post-elm post_custom_field usg_post_custom_field_1 type_text obsah color_link_inherit\"><a href=\"https:\/\/elya.cz\/en\/case-studies\/optical-inspection-of-product-insertion-into-the-injection-moulding-machine\/\"><span class=\"w-post-elm-value\">We implemented a camera system, thanks to which we improved the traceability and control of processes in warehouse logistics, specifically in the area of \u200b\u200bdrug distribution to pharmacies.<\/span><\/a><\/div><div class=\"w-html usg_html_1\"><style>\n\th1::after{\n\t\tdisplay:none\n\t}\n<\/style><\/div>\t\t<\/div>\r\n\t\t\t<\/article>\r\n\t<article class=\"w-grid-item size_1x1 post-3950 realizace type-realizace status-publish has-post-thumbnail hentry category-automation tag-pharmaceutical\" data-id=\"3950\">\r\n\t\t<div class=\"w-grid-item-h\">\r\n\t\t\t\t\t\t<div class=\"w-post-elm post_image usg_post_image_1 stretched\"><a href=\"https:\/\/elya.cz\/en\/case-studies\/camera-system-for-supporting-traceability-in-the-medical-sector\/\" aria-label=\"Camera system for supporting traceability in the medical sector\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"200\" src=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/05\/Kamerovy-system-pro-podporu-traceability-v\u202fmedicinskem-odvetvi_2-300x200.png\" class=\"attachment-medium size-medium wp-post-image\" alt=\"\" srcset=\"https:\/\/elya.cz\/wp-content\/uploads\/2024\/05\/Kamerovy-system-pro-podporu-traceability-v\u202fmedicinskem-odvetvi_2-300x200.png 300w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/05\/Kamerovy-system-pro-podporu-traceability-v\u202fmedicinskem-odvetvi_2-200x133.png 200w, https:\/\/elya.cz\/wp-content\/uploads\/2024\/05\/Kamerovy-system-pro-podporu-traceability-v\u202fmedicinskem-odvetvi_2.png 446w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/div><h4 class=\"w-post-elm post_title usg_post_title_1 entry-title color_link_inherit\"><a href=\"https:\/\/elya.cz\/en\/case-studies\/camera-system-for-supporting-traceability-in-the-medical-sector\/\">Camera system for supporting traceability in the medical sector<\/a><\/h4><div class=\"w-post-elm post_custom_field usg_post_custom_field_1 type_text obsah color_link_inherit\"><a href=\"https:\/\/elya.cz\/en\/case-studies\/camera-system-for-supporting-traceability-in-the-medical-sector\/\"><span class=\"w-post-elm-value\">Camera system that has improved traceability and process control in warehouse logistics, specifically in the area of drug distribution to pharmacies.<\/span><\/a><\/div><div class=\"w-html usg_html_1\"><style>\n\th1::after{\n\t\tdisplay:none\n\t}\n<\/style><\/div>\t\t<\/div>\r\n\t\t\t<\/article>\r\n<\/div><div class=\"w-grid-preloader\">\t<div class=\"g-preloader type_1\">\r\n\t\t<div><\/div>\r\n\t<\/div>\r\n\t<\/div>\t<div class=\"w-grid-json hidden\" onclick='return {&quot;action&quot;:&quot;us_ajax_grid&quot;,&quot;infinite_scroll&quot;:0,&quot;max_num_pages&quot;:4,&quot;pagination&quot;:&quot;none&quot;,&quot;template_vars&quot;:{&quot;columns&quot;:&quot;3&quot;,&quot;exclude_items&quot;:&quot;none&quot;,&quot;img_size&quot;:&quot;default&quot;,&quot;ignore_items_size&quot;:0,&quot;items_layout&quot;:&quot;146&quot;,&quot;items_offset&quot;:&quot;1&quot;,&quot;load_animation&quot;:&quot;none&quot;,&quot;overriding_link&quot;:&quot;{\\&quot;url\\&quot;:\\&quot;\\&quot;}&quot;,&quot;post_id&quot;:0,&quot;query_args&quot;:{&quot;post_type&quot;:[&quot;realizace&quot;],&quot;tax_query&quot;:[{&quot;taxonomy&quot;:&quot;post_tag&quot;,&quot;field&quot;:&quot;slug&quot;,&quot;terms&quot;:[&quot;automotive&quot;,&quot;farmaceuticky&quot;,&quot;letecky&quot;,&quot;plastikarsky&quot;,&quot;vesmir&quot;]}],&quot;post_status&quot;:[&quot;publish&quot;,&quot;acf-disabled&quot;],&quot;posts_per_page&quot;:&quot;3&quot;},&quot;orderby_query_args&quot;:{&quot;orderby&quot;:{&quot;date&quot;:&quot;DESC&quot;}},&quot;type&quot;:&quot;grid&quot;,&quot;us_grid_post_type&quot;:&quot;realizace&quot;,&quot;us_grid_ajax_index&quot;:2,&quot;us_grid_filter_query_string&quot;:null,&quot;us_grid_index&quot;:2,&quot;page_args&quot;:[],&quot;lang&quot;:&quot;en&quot;}}'><\/div>\r\n\t<\/div><div class=\"w-btn-wrapper align_center\"><a class=\"w-btn us-btn-style_1 us_custom_b2452879\" title=\"Novinky\" href=\"\/vsechny-realizace\/\"><span class=\"w-btn-label\">All implementations<\/span><\/a><\/div><div class=\"w-image cary align_none\" id=\"cary\"><div class=\"w-image-h\"><img decoding=\"async\" width=\"294\" height=\"229\" src=\"https:\/\/elya.cz\/wp-content\/uploads\/2021\/08\/Cary.png\" class=\"attachment-full size-full\" alt=\"\" loading=\"lazy\" srcset=\"https:\/\/elya.cz\/wp-content\/uploads\/2021\/08\/Cary.png 294w, https:\/\/elya.cz\/wp-content\/uploads\/2021\/08\/Cary-193x150.png 193w\" sizes=\"auto, (max-width: 294px) 100vw, 294px\" \/><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>\n","protected":false},"featured_media":3976,"template":"","categories":[48],"tags":[67],"class_list":["post-3974","realizace","type-realizace","status-publish","has-post-thumbnail","hentry","category-automation","tag-pharmaceutical"],"acf":[],"yoast_head":"<!-- This site is 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